Advanced Approaches to Coolant and Sludge Management #
This article presents a series of case studies that demonstrate the effectiveness of specialized equipment in optimizing coolant and sludge management within manufacturing settings. Each solution addresses specific challenges, from filtration and oil skimming to automatic mixing and fine particle removal, supporting improved operational efficiency and maintenance.
Featured Solutions #
Cutting Coolant Purification Equipment
Chips and Sludge Removal Machine
Automatic Coolant Mixing Refill System (Smart Flow System)
Centrifugal Magnetic Filter
Mini Oil Skimmer
Solution Overviews #
Cutting Coolant Purification Equipment #
Cutting Coolant Purification Equipment (BEST-1) integrates multiple functions, including filtration, oil skimming, bacteria sterilization, and pH monitoring. This multifunctional approach sets it apart from standard coolant oil separators and skimmers, offering comprehensive coolant management in a single unit.
Chips and Sludge Removal Machine #
Chips and Sludge Removal Machine enables efficient removal of dusty sludge deposits without requiring machine shutdown. It is compatible with both water-based and oil-based cutting fluids and can quickly clean metal cuttings, aluminum powders, and non-magnetic metal particles. The system operates without downtime, consumables, or electricity, and is designed for mobility.
Automatic Coolant Mixing Refill System (Smart Flow System) #
Automatic Coolant Mixing Refill System (Smart Flow System) addresses the challenge of manual coolant replenishment in factories with multiple machines. The SHUNT system automates the mixing and refilling process, making it a cost-effective solution for facilities operating more than three machines.
Centrifugal Magnetic Filter #
Centrifugal Magnetic Filter is tailored for precision machining environments, particularly those utilizing grinding machines. It effectively manages the large volumes of micron-sized grinding sludge that are difficult to filter or extract using conventional methods.
Mini Oil Skimmer #
Mini Oil Skimmer offers basic filtration and tramp oil skimming capabilities. The BEST-MINI model is engineered to handle higher volumes of waste oil and cutting fluid compared to standard skimmers, while maintaining a compact form factor for easy installation.
These case studies illustrate the practical benefits of integrating advanced coolant and sludge management systems into manufacturing operations, supporting cleaner processes and reduced maintenance demands.